FDM vs SLS vs DMLS: Which 3D Printing Technology Is Right for Your Part?
Choosing the right 3D printing process can make or break your project. We break down the three most popular technologies and when to use each.
<p>With dozens of 3D printing technologies available, selecting the right process is critical. Here's a practical guide to the three most widely available technologies at US service bureaus.</p><h2>FDM (Fused Deposition Modeling)</h2><p>Best for: Concept models, jigs & fixtures, low-cost functional parts. FDM extrudes thermoplastic filament layer by layer. It's affordable but layer lines are visible and strength is anisotropic.</p><h2>SLS (Selective Laser Sintering)</h2><p>Best for: Complex geometries, functional prototypes, small production runs. No support structures needed, excellent mechanical properties, and nylon PA12 is the workhorse material.</p><h2>DMLS (Direct Metal Laser Sintering)</h2><p>Best for: Metal parts, aerospace, medical, tooling inserts. Produces fully dense metal parts from stainless steel, titanium, Inconel, and more. Expensive but unmatched for metal complexity.</p>
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